Excel Magnetics Madhapar, Rajkot, Gujarat

The wet drum magnetic separator is used to remove very fine magnetisable components from low concentration, low-viscosity liquids. The wet separator is intended for use in the metal processing industry and for the treatment of preconcentrates extracted from the high gradient magnetic filter. the liquid flows through a semicircular separating chamber beneath a stainless steel drum to which the magnetisable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all magnetic separators. Wet drum magnets have high magnetic recovery and discharge the feed slurries recover the magnetic. It is available in single or multiple drum applications. The drum is made from thick stainless steel for long service life. Wet drum separators are available in different configuration like single drum, double drum and multiple drum.for more details please

Vibro Sifter is a circulatory screening machine, used for screening of solids or liquids in diverse industries. It not only grades material as per particle size, but also used for the separation of mass composition of solid and liquid.Vibro Sifter consists of specially designed motor, mounted vertically at the center of the base plate of the screen. The screen is placed between the feeding hopper and the container. The particle is fed through the screen, where the smaller particles of uniform sizes pass to periphery while oversized particles are discharged.Vibro Sifters are designed for uniform and fast separation while consuming less power. We also customize Vibro Sifters as per the client’s specification.Vibro separators are circular unitary gyratory screens used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having a very wide range application. This is accomplished by vibrating the screens in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery. The lower weight acts to tilt the machinery which causes vibration in the vertical tangential axis.The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening. “GEBERIX” Vibro sifter are available with a wide range of possible screen sizes (mesh) Option for multiple deck separation is also possible.

We are offering Vibrator Motor. Excel Magnetic's Vibrator Motor are well equipped with special profile bearings with high carrying load and increased bearing work. It results into long bearing life. Excel Magnetics are manufacturer and exporter of Vibrator motor, vibro motor, motorised vibrating feeder, Vibrating screen, gyro screen, vibro shifter, gyratory shifter, vibro feeder, Ahmedabad, Gujarat, India. Vibrator motor Features :: • Durable • Reliable • High Performance • Value for money.

This unit simply suspendeds above the conveyor belt or the head pulley and lifts tramp metal from the product burden as it passes through the powerful magnetic field. Four eyebolts are provided for suspension (suspension chain not included). Cleaning is achieved by manually removing the collected tramp metal from the face of the magnet. E-Z CLEAN options are available to simplify cleaning. Available in permanent and electromagnetic designs. Suspension Type Magnets use is recommended for low contamination products.Over band type Magnetic Separator is recommended for this type of application. The capacity of suspended magnet is 20 inch coverage area. The principal applications are for processing of bulk products such as Culets, Glass, Cofee, Cereals, Minerals, Coal and Sugar etc.

This unit suspended magnet simply suspended above the conveyor belt or the head pulley and lifts tramp metal from the product burden as it passes through the powerful magnetic field. Four eyebolts are provided for suspension (suspension chain not included). Cleaning is achieved by manually removing the collected tramp metal from the face of the magnet. E-z clean options are available to simplify cleaning. Available in permanent and electromagnetic designs. Suspension type magnets use is recommended for low contamination products. Over band type magnetic separator is recommended for this type of application. The capacity of suspended magnet is 20 inch coverage area. The principal applications are for processing of bulk products such as culets, glass, coffee, cereals, minerals, coal and sugar etc.

Drum Type Magnetic Separators are used for Automatic separation of Magnetic Particles from Raw Material. Drum Type Magnetic Separators are available In many designs. Here available in Single, Double and Multi Stage Drum Separator Single Drum Magnetic Separator Single Drum Type Magnetic Separators are available for in medium and high intensity magnet. The material passes through the magnet drum type Machine respectively. These are widely used for separation of iron contamination from Minerals, Chemicals, Refractories and many other products. High power permanent Magnetic Plate is provided at material outlet. Modern An-Isotropic Permanent Magnets are used having highest magnetic strength. Machines are available with vibrating material inlet Hopper and totally enclosed design to avoid dusting and pollution Double Drum Magnetic Separators Double Drum Type Magnetic Separators are available for highest purity. Read more... Multi Stage Drum Separators Triple & Multi Drum Type Magnetic Separators are available for highest purity. The Permanent Drum Separators are available in standard drum diameters of 300 mm to 1200mm width range from 300 mm to 2500 mm. Other sizes can be made as special to your requirement. The larger the diameter and width of the drum the greater is the volume of material which can be hand land. These are generally manufactured as custom made where the separation is required to the highest purity of material .The material to be made free of iron particles is passed over the first magnetic drum and again in continuos process fed to the second and similarly to the third. This process ensures the purity of the material of the highest order.

Rare Earth Magnets are the most sturdy type of magnets available at present. These magnets are manufactured by us using several rare earth elements. Owing to the brittle nature of these magnets, we properly coat them with nickel to provide extra firmness. These magnets are widely used in computer hard drives, fishing reel brakes, audio speakers, bicycle dynamos, and so. We produce two primary varieties of rare earth magnets, i.e., Neodymium and Samarium-cobalt. Out of these, neodymium type rare earth magnet is comparatively cheaper. Samarium variety of rare earth magnet is a little expensive due to their complex manufacturing process and their special quality to withstand high temperatures.

Plate Magnets are designed for use in chutes and suspension over conveyed product. Installed on the bottom side of a chute, a Plate Magnet will provide maximum protection as product travels through the powerful magnetic circuit. The magnetic field projects from the face of the Plate Magnet reaching into the product stream and pulling the ferrous contaminants to the magnet face. The magnetic field on a Plate Magnet is strongest at the surface and gets weaker the further you move away. Permanent Magnetic Plates are designed in various sizes & strengths to meet with specific operation & plant conditions. Magnetic Plates are widely used for removing Tramp iron such as Bolts, Nuts, Bits of Wire, Nails and other casual containmination from free flowing materials to protect against occasional damage to the plant caused by bits of iron. Plate Magnets can ideally be used to remove tramp iron from the moving material carried in chutes ducts, spouts or on conveyor belts, screens and feed trays. Whether the material is plastic or paper pulp, food or fertilizer, Oil seeds or gains the result is sure protection of processing machinery and iron free final products

We have deployed some of our best experienced men to manufacture of exceptional range of Motorized Vibrating Screen. These screens are installed in chemical, fertilizer, glass, plastics, rubber, ceramic, food and pharmaceutical industries where automatic screening and gradation is required. In order to manufacture high quality Motorized Vibrating Screen, our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. We offer these screens to the clients at a reasonable price. Features: Sturdy design Rust proof body Zero maintenance Application : Enjoys wide demand in the pharmaceutical, chemical & fertilizer, plastics, glass, rubber, food and ceramic industries. High quality dust proof covers can also be designed for these vibratory screens as per requirement.

Rare Earth Rod Magnets are extremely efficient at removing fine iron contamination from free flowing products such as ceramics slurry sugar, grain, tea, flour, granulate and any other types of powder with low moisture content. This item can be supplied with blank, tapped or studded ends for ease of installation. Rods are 25.4mm (1") in diameter, 32 mm diameter, 40 mm diameter and 50 mm diameter. Rods are particularly useful for those engineers who wish to build their own separator units or have severe room restrictions and are not able to accommodate a conventional unit. This product contact parts are manufactured using 304 & 316 grade stainless steel

We are offering magnetic pulley. The magnetic head pulley replaces the drive pulley at the end of conveyor belts. In view of the wide variety of conveyor belt types, the magnetic pulley are supplied made to measure and ready for installation. As the figure clearly show, the magnetic head roller extracts the iron particles from the material flow and carries them to the underside of the belt where they are removed and collected. The magnet system is available in two types: with longitudinal polar field distribution for use with low levels of iron contamination and thin material layers, and with lateral polar field distribution for greater material thickness and larger iron particles.

We are offering magnetic lifter. Magnetic lifter are designed to eliminate scrap iron tramp metal from the raw material, used in recycling, quarrying and heavy industries. Excel compact rare - earth permanent lift magnetic, turned on and off manually by lever provide smooth operation for hundreds of lifting and positioning application. These magnetic are ideally suited for in plant handling, loading unloading of machine tools, in machines shop, plastic modules machined components, etc. No electricity needed, no batteries to or replace don't threaten safety guarantees continuous, complete magnetic power, even after years of intensive use. Available with 'v' face pipes rounds and other hard to handle shapes. Available in 100 to 5000 kg rated lifting capacities with 33% safety factors that means magnetic are testing over 3 times the rated load.

Excel magnetics are manufacturer and exporter of magnetic separator. They are \r\nmagnetic drum separator: drum type magnetic separators are used for automatic separation of magnetic particles from raw material\r\nsingle drum magnetic separator: these are widely used for separation of iron contamination from minerals, chemicals, refractory and many other products. High power permanent magnetic plate is provided at material outlet.\r\ndouble drum magnetic separators: they are comprised of a stationary permanent magnet, either standard ferrite magnets or high power rare earth magnets enclosed in a non-magnetic stainless-steel drum. Product flow is diverted so that it falls onto the top and flows across the surface of the drum.\r\nmulti stage drum separators: for highest purity.

We are riveted in manufacturing Magnetic Destoner that works as a densimetric separator of the stones from the grain. Destoners are applicable in removing a small amount of heavy contamination from rice, pulse and many other products. It refines the stock of grain. This machine saves time as it has high productivity and is easy to operate. The De Stoner is manufactured as per client requirement for handling all cereals, some species, pulses, legumes and industrial materials such as; plastics, chemicals and minerals.

Lifting Magnets are excellently mandatory for lifting applications in the industries and handling them particularly ferrous objects. We manufacture them as required by our clients apart from standards specifications. Our clients can avail from us these products depending on their Weight, Stiffness, flexibility as well as shape of the load in addition to the area to be lifted.

We offer inline magnetic separators are available for installation in the feed lines such as at the outlet of elevator, screw conveyor etc. Flanged type inlet and outlet connections are provided. The magnetic drum incorporates high intensity stroncium rare earth magnets. These are widely used for cattle feed plants, flour mills, rice mill, minerals, refractories, glass and many other products. solid waste incinerator fuel is pre-classified by passing it through a hollow rotating cylindrical drum which has magnetic extensions called flights protruding from the inside of the drum wall along its length. The drum may also have a first set of non-magnetic flights towards one end protruding further from the wall toward the center or axis of the drum. Then a second non-magnetic portion on the other side of the magnetic flights along the length of the drum. the magnetic flights attract particles and material subject to magnetic attraction. The ends of the first set of non-magnetic flights towards the middle of the length of the drum are preferably shaped or rounded somewhat lengthwise. The scraper blade removes magnetic or iron particles from the magnetic flights as the drum rotates. These are carried out of the drum via a first of the two channels, with the non-magnetic non-combustibles being carried out via a second channel.

Hump Magnets generally consist of two Plate Magnets mounted in an offset housing and are installed in vertical spouts. As product enters the housing it impacts directly on the face of the first Plate Magnet, travels through the offset angle of the housing and impacts directly on the face of the second Plate Magnet Hump magnet is a unique permanent magnetic equipment to remove tramp iron pieces from gravity flow or pneumatically conveyed mixtures, the surest way to protect your costly machinery from damages. A mist for cattle feed fertilizers food processing, salt in grain handling plants. Made from high coercively permanent magnets. Very powerful magnetic plates hinged on sturdy, M. S Housing arrest all the ferrous particles from the material and prevent damage to the machinery. The plates can be easily swung open and cleaned.

The hopper magnet protects molding machinery and other processing equipment from damaging ferous metal separation can be conveniently monitored through the transparent drawer face. Slide gate shuts off product flow and is provided as a standadr deature. an easy clean desing is availabel. Hopper magnets remove small particles of frrous metal from free flowing powders and granular materials. These permanent magnetic separators are a very cost effective way to remov damaging tramp metal and light concentrations of ferrous contaminant from chmical, pharmaceutical, cosmetics, plastics, food, grain, fertilizer, sand, clay adn minerals.

Circular Vibrating Screen has come out with a most advance design of screens for grading of fine, wet and difficult to screen materials. The screens works on the principle of gyratory motion. The unique features of this type of sieve is its high capacity using minimum space and less power.The screen has specially designed multi-directional vibration system which prevents blinding of sieves. The material to be screened is fed from the top and collected simultaneously from outlets of different decks. These screens can handle wide range of materials such as heavy, light, dry, wet, coarse or fine. The company manufactures various sizes to suit individual requirement in M S and S S construction. Vibratory motion is the most effective method for screening. It causes 100% rotary motion and causes dispersion stirring & stratification of material to be sifted. Feed material constantly flows in Horizontal motion along a loop pattern on Vibro screen surface."EXCEL" Vibro screen provides optimum screening & assures maximum feed-rate & efficiency The vibrating screen is an important part of the incepting steps in any industry. The companies which require the processes or have the steps involved in the separation, sizing, and sorting the various materials and their parts out have the operations done with the good quality screens. Using the screens These screens are also called the vibrating sieves. The sieves we use regularly at home is in the ground level separation .i.e. small scale while the vibrating screen is the one which is used as a part of the initial processing of the raw materials in any industries. The cement industries, powder industries, companies that make spices, which produce fillers for food products etc. should have the correct mesh size to follow for the particles which are separated by these screens. Shape size make etc. These are availed in huge flat, basket shaped, cylindrical, and curved or even the irregular format of shape. The size would however vary from the products used to separate. The basic principle behind such separation is the size of the mesh and the gravitational force. The dimensions decide the shape and kind of products to be separated.These screens are highly durable and tough made from the metals that are hard enough for the usage and corrosion free too. To avoid spillages as well there are mechanisms provided in the screen feeders.

Grill magnets are important magnetic separators, used for separating tramp iron or ferrous contaminants from free flowing granular materials. Our grill magnet are made of rare earth magnets or ceramic magnets. The magnetic grills are aligned in certain angles that attracts the contaminants. Available in various shapes and sizes, our grill magnets have wide applicability in various industries like chemical industries, food processing industries, mining and mineral industries plastic and ceramic industries etc. Grill magnets offer excellent protection from metal contamination. As product flows over the magnetic tubes, captured metal contaminants are pushed to the underside of the tube where they are now out of contact with the product flow preventing was hoff back in to the clean material. For more details please visit

Electromagnetic Vibro Feeder are ideally suitable for controlling the flow of bulk Materials to secondary processing operation. The resultant force output, amplitude final product conveying speed is readily adjustable on all Feeders The vibrations product are smooth uniform , volumetric flow, that is fully variable with the help of controller. Motorized Vibro Feeder is also Heavy duty vibratory feeder have welded construction, which transmits vibrations without fatigue. They are built for continuous operation. Each vibro feeder utilizes the forces set up by two synchronized, counter-rotating, heavy-duty, unbalanced Vibratory Motors, which are firmly fixed to the Feeder trough, in a specific angle to the feeding level. Feeders with unbalanced drives, vibrate freely on a support spring which is insulated against vibration transmission to base frame.The both vibratory Feeder are used to control bulk products flow in bulk Handling plants, Like coke, Quartz, Mineral, Cement, Glass and many other industries Compared with other conveying means vibratory feeders have low energy consumption and cause little pollution. They are wear resistant and thus do not influence the quality and character of the product they handle.

We are offering drawer magnets. multi stage open drawer magnets which are available in different styles to suit specific application needs. Drawer magnets consist of rows of round magnetic tubes that are assembled into drawers. The tubes of the drawer magnets are aligned on alternating centers from the row directly above or below it. The powerful magnets at the neck of the molding machine stops the flow of the tramp material directly into the machine parts. Our drawer magnets are very essential engineering products which are used for protecting injection molding machines, molds and dies. For more details please visit our website: http:goo.glr33upx