Choyal Saradhana, Ajmer, Rajasthan

Developments in milling techniques made the milling a science, especially the introduction of the rotary mill around 1000BC, meant improvements in flour for baking. Eventually in the 11th Century watermills and windmills enabled real progress. Most of the common machines, such as the roller mill and Emery Stone flour mills, were developed by the 1900s and are still in use in present-day mills. Today the grain milling became a science involving new and innovative approaches consisting of high technology machinery and phases of milling process including storing, sorting, blending, cleaning, conditioning, grinding, sieving, purifying and packing. In India, consumers are fond of Chakki Ground Wheat Flour rather than Roller Mill Ground Flour. To satisfy the needs and desire of customers effectively and efficiently mill owners always look for the ways to make milling better, faster and easier. Millers often face the problems regarding grinding as they have high-tech machinery for all the processes of milling except Chakki grinding. When they want more high-tech grinding, they are helpless as the Indian Chakkies are manual. Imagine if we provide you an automated flour mill (Chakki Grinding Mills with Stone) which can be operated by sitting anywhere in your Plant or office through desktop or laptop. Your favorite recipe will be made with the great taste of 100% whole grain goodness and all the nutrition from every grain. At Choyal, we are always looking forward with our Research and Development to make grinding hazel free. The newest and the best way to mill grains is the Wonder Mill. It has been created to make this task more pleasant, quieter, cleaner, and easier. We think you’ll be delighted with the results, and hope you will enjoy the Wonder Mill for years to come. Wonder Mill with Wonder Miller is the World’s first fully automated touch screen integrated flour mill. Wonder Mill with Wonder Miller is a Milling Machine which is designed  to Save Power, to Increase production and to improve the quality as well. Wonder Mill also integrates many other good features like Easy Operation, very Less requirement for human interface, high engraving precision, advanced performance, benchmarked Data and so on. You can  operate Wonder Mill with the single touch. Wonder Mill has the Heart of State of the Art PLC system with Genius Brain software which is known as “Wonder Miller” Now the commercial production of Whole Wheat Flour will be a sensation for the grinding world, any reasonably trained person will be able to operate the whole plant. Our USP – Your Decision  Production cost savings – up to 40% Reduced labor dependence & Cost Digitally assisted operation and quality control Benchmarked data collection and reporting FEATURE 750 mm Wonder Mill ITEM NO. F750 750 mm Horizontal Wonder Mill with Stones Tiltable  Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor. Stainless Steel Stone Cover Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 25 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft 25 HP 960 RPM Bharat Bijlee make Electric Motor. Double Bearing 8″X8″ Hopper Magnet Motor Stand Power Pack with accessory and Auto Pressure System Compatible to be Digitally Operated

Introducing Wonder Drop. A semi automatic dampener system for all your tempering needs. Built in a light and compact design, this machine can take up its duties well .With and inbuilt grain feed control system coupled with water feed control system, the Wonder Drop ensures consistent quality. With years of research and development, we have developed the Wonder Drop, semi automatic dampening system with PLC system, user-friendly interface, and easy to maintain system. Wonder Drop is designed for the control of different grains. The expected water addition and the current moisture of grain can be set initially on the HMI of the automatic dampening system. The original grain flow and water flow data is detected by the system and sent to the PLC which calculates the water and grain flow intelligently. Then the control valves will be controlled by the PLC to adjust the water flow and grain flow. Key Features: Import substitute for the high end machineries involved in the process. Integrated volumetric grain flow controller. Easy maintenance. Incredibly economical yet reliable. Available in Semi Auto and Fully Automatic variants. Extensive applicability among all the grains. Plug and play operation. Wi-fi enabled

Used to remove large and small size impurities from the grain Machine is known for high capacity output and low power consumption It is easy to change sieve frames and requires minimum attention Available in different model

Feature : SVVS- 1-700×1400 (Double deck)

1200 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty) Conical Hopper, screw feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only) with VFD controller Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 40 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft Double Bearing – Motor Stand Supplied with Siemens or Bharat Bijali make 40 HP 960 RPM Motor Manual Pressure System

Reel  machine is an ideal machine for pre cleaning  purpose . Available in various sizes (2 sieves, 3 sieve & 4 sieve with sieve cleaning brush) This machine is used to separate out fine and large size impurities

750 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty) Conical Hopper, screw feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only) with VFD controller Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 25 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft Double Bearing Motor Stand Supplied with Siemens or Bharat Bijlee make 25 HP 960 RPM Motor Manual Pressure System

Grains arriving in the mill usually contain foreign matter, such as strings, straw, parts of bags, wood, stones, or metal that must be removed before processing. The contaminants usually become mixed with the grains in the field and during its transfer through the various stages of the grain processing and grain-handling system. In addition, grains always contain some seeds of other plants, even if grown under the best conditions. If farming or environment conditions are poor, the amount of screenings is likely to increase. Although part of the foreign material (dockage), or all of it, is discounted in the trade, the cleaning system in the mill should be designed to allow the miller enough flexibility to properly clean any Grains arriving at the mill.

Grains will be unloaded in the feed hopper manually. Grating is provided in the feed hopper to avoid large size impurities. Suction hood is provided on the feed hopper to extract dust generated during grain unloading. The material will be conveyed by screw conveyor to bucket elevator, which discharges the grain into pre-cleaner. The pre-cleaner is for size separation and cleaning of grain. Cleaned grains are conveyed to storage silo through bucket elevator and chain conveyor. A dust extraction system comprising of bag filter, centrifugal fan, rotary valve is provided in this section. Bag filter separates dust, and discharges clean air in the atmosphere. Pulse jet type cleaning mechanism is incorporated in the bag filter, which ensures the bags are cleaned at specified time interval. Pneumatic conveying System The pneumatic conveying system is a method of conveying dry material in a pipeline through air without any moving parts. The pneumatic conveying is necessarily custom made conveying system & based on product characteristics, particle size, throughput capacity, number of sources and number of destinations. Each pneumatic conveying system is designed & customized as per the application popularly known as custom conveyor system. The provided solution is assured to be the best pneumatic conveying system solution for the application. Being the application experts & pneumatic conveying system manufacturer, we always assure to deliver best of both the worlds (commercial & technical worlds).

The traditional Stone Ground method grinding of wheat between stones is used to develop a flour of the highest quality. It is slow process that helps to retain the flours natural state of minerals, vitamins and proteins. The stone ground flour motto of, “nothing added nothing removed” means exactly that. The goodness that goes in the top of the mill is what comes out at the bottom. The Stone Mills flour is stone ground in a very special way. This stone grinding process ensures a particularly natural and healthy end product. No iron or preservatives or any other colours or bleaching agents have been added. The stone mill is one of the original mills used for grinding wheat, uses a combination of compression, shear, and abrasion. The grinding action occurs between two stones. The material is fed into the centre of the top stone, which is fixed and does not rotate. The bottom stone is driven by a drive mechanism. The grinding gap between the stones is adjusted with a hand adjustment that raises and lowers the stone. The raw wheat material is then ground between the stationary and moving stone and the material is pushed radically to the circumference by grooves and furrows cut into the face of the stone. The ground material is discharged by the rotation motion and is conveyed out by the furrows. Chakki milling in India is almost same as Stone milling in the western world. The basic principal of Stone milling is same as the Household Chakki milling. There are enhancements like automatic control of the spindles to adjust space between the disks. The process results in 15% to 20% starch damage and no loss of Ash.

Choyal emery stones are manufactured on automatic plant to maintain consistency in quality. Choyal stones are balanced on high precision machines which saves time during setting up the stone for first use. Choyal emery stones produce cooler due to design and quality. Choyal stones maintain the aroma & taste of the flour resulting good lab reports. Choyal provides optionally the computerised dynamic emery stones for more power savings, more productivity & less maintenance. Choyal emery stones are manufactured for high quality emery for better strength & life. Choyal emery stones are globally accepted for quality resulting in exports to more than 20 countries since 4 decades.

600 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty) Conical Hopper, screw feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only) with VFD controller Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft Double Bearing Motor Stand Supplied with Siemens or Bharat Bijlee make 15 HP 960 RPM Motor Manual Pressure System

All successful millers & Flour Mills rely on Choyal Emery Stones with their eyes closed, not because they have no other options, but just because of Quality, Quality & Quality. Quality Features: Choyal emery stones are manufactured on automatic plant to maintain consistency in quality. Choyal stones are balanced on high precision machines which saves time during setting up the stone for first use. Choyal emery stones produce cooler due to design and quality. Choyal stones maintain the aroma & taste of the flour resulting good lab reports. Choyal provides optionally the computerised dynamic emery stones for more power savings, more productivity & less maintenance. Choyal emery stones are manufactured for high quality emery for better strength & life. Choyal emery stones are globally accepted for quality resulting in exports to more than 20 countries since 4 decades.

History teaches us that mankind has been milling grain to feed their families for thousands of years. Today, milled grains are available commercially as the readymade flour is in trend nowadays.As the trend of readymade flour is increasing, the Atta Plant Manufacturers also have to produce the flour at large scale.Properly maintained and dressed millstones could mean the difference between a mill making a profit or losing money. The well-dressed millstones will give the miller better control over the quality and quantity of the flour ground. The art and skill of millstone dressing varied from mill to mill. One dresser may think cracking lines are useful, while another thinks they are totally useless. Today as yesterday, not all millers know how to dress millstones. The job of the millstone dresser is hard work.The process of dressing the stone is not automatic till date and the plant owner have to rush behind the efficient chippers. Millstone is needed to be evenly balanced and achieving the correct separation of stone is crucial to produced good quality flour. As per traditional method, the millstone is dressed manually. The tools used to dress are marking tools, balanced tools, dressing tool, bush hammers etc.The companies are fully dependent on chippers and on conventional tools, due to the high absenteeism in India the Atta plant manufacturer face the problem whenever the chippers are absent. Because of this, whole manufacturing process interrupts. The traditional process is very critical and unsafe too.A survey has been done that most of the Atta plant manufacturers are looking for automatic stone dresser machine to carry the production process in proper flow without any interruption. And to overcome these problems, we have developed an Automatic Stone Dresser (Patented) which is a complete package to dress an emery millstone efficiently, effectively and safely. In addition to this, it is capable to cut the Gala (Taper Of Mill Stone), which means we are providing you a dual feature machine. The machine is made for the stone size of 24”, 30”, and 48”.This is a machine which can do the work of grooving automatically with minimum manual requirement and you will be surprised by the outcome with minimum time consumed.Technical Features Size available 600, 750, 1200 mm stone dressing. Cutting of the width of the grove in a single stoke. (50, 75, 100 MM) Taper of the groove maintained by machine itself as factory set grooves. Depth of the grove can be adjust by the machine Very smooth grove cutting Good life of cutting tool Very economical against human performance Single groove dressed in just 3-4 minutes Dust blower / Duct collection system are optionally provided 12 time faster than human No skilled manpower required laymen can operate the machine* 440 V 3 Phase, 50 Hz. Electric Control Panel

Saving your time and increasing your Profit. Branscan offers an online system for the indentification of aleuorne and bran in flour products. To date, Branscan have installed over 100 systems worldwide and 22 distributors over all 5 continents. The reliable and rapid F2000 Laboratory system for measuring Aleurone and bran in Flour Products. Profit and quality are key for the success of any organization. Flouroscan is the first system to offer online real-time amalysis in laboratories and processing plants, where error margins for contamination differ from one person to another. Uses Proven Image TechnologyFlouroscan is based on well established and proven image processing technology which has been used successfully within major manufacturers worldwide for nearly a decade.

Flour mill unit also consist the Chick Pea Pulse plant, raw chick peas cleaning and processing done here to make good quality pulse and there is also a besangrinding plant with Wonder Mills, Pin Mills and Pulverizers for manufacturing all type Gram Flour(Besan).